RTP completed a comprehensive upgrade for Alcoa in Trinidad, transforming their ship loader with a new 35/4.16kVA transformer and cutting-edge control systems. Our team handled all aspects, including foundations, conduit/cable details, and advanced lighting design for the loader. The project significantly enhanced bulk handling efficiency and safety, along with the installation of a gantry movement radio control operation system and a loading spout radio control operation system, which further streamlined operations and improved overall productivity. We take pride in partnering with Alcoa to create cutting-edge solutions that drive progress in the aluminum industry.

RTP worked with Separation Technologies LLC on Brunner Island, PA, to design and implement an innovative Fly Ash Processing Facility. This crucial project aimed to enhance sustainability by processing fly ash, a byproduct of coal combustion, into valuable materials. The scope of work included the construction of a new process building, storage silos, a storage dome, and material transport systems.

RTP approached the project with a strong commitment to sustainability and environmental responsibility. Working closely with Separation Technologies LLC, we conducted comprehensive field investigations to ensure precise planning and design. Our team meticulously prepared general arrangement and layout drawings, foundation design drawings, structural steel design drawings, architectural design drawings, process and utility piping design and installation drawings, as well as electrical design and installation drawings. Additionally, we provided installation specification packages to guide the seamless implementation of the facility.

With our expertise in engineering design and installation, RTP played a pivotal role in transforming fly ash into valuable resources. Our team's meticulous engineering ensured the facility's efficient layout and optimal functionality. We designed robust foundations, structural steel elements, and architectural components to withstand the operational demands of the Fly Ash Processing Facility. RTP also meticulously designed process and utility piping systems, as well as electrical systems, to facilitate the smooth operation of the facility.

Through our collaborative approach, meticulous engineering, and dedication to sustainability, RTP successfully designed and implemented the Fly Ash Processing Facility for Separation Technologies LLC. The facility's innovative design and advanced processing capabilities have significantly reduced waste and environmental impact, contributing to a more sustainable future. This success reinforces RTP's position as a trusted partner for complex engineering projects focused on sustainability and resource optimization.

RTP had the honor of partnering with Longview Power to develop and install an advanced Wet Flue Gas Desulfurization (WFGD) system at their plant in Maidsville, WV.  This vital project aimed to remove ash and nitrogen oxide emissions from the plant, ensuring compliance with environmental regulations. Our scope of work included the structural design and drafting of the WFGD Service Building, as well as the duct and duct support structures connecting the air heater to fabric filters, fans to absorber, and other critical components.

Working closely with Longview Power, we meticulously designed the WFGD Service Building to accommodate the complex equipment and systems required for ash and nitrogen oxide removal. RTP believed in approaching a project like this with a commitment to environmental stewardship and regulatory compliance. Our team also focused on the structural design and drafting of the ducts and duct support structures, ensuring optimal airflow and efficient removal of pollutants throughout the system.

With our expertise in structural design and drafting, RTP played a pivotal role in transforming Longview Power's environmental impact. Our team prepared detailed design drawings in accordance with WAPC (Wet Air Pollution Control) General Arrangements, ensuring adherence to industry standards and project specifications. We actively participated in coordination and project review meetings, collaborating with various stakeholders to ensure seamless integration and project success. RTP also provided comprehensive support by approving fabrication detail drawings prepared by others and assisting fabricators and field erectors in resolving any challenges that arose.

Through our collaborative approach, meticulous engineering, and dedication to environmental compliance, RTP successfully designed and implemented the WFGD Building, Ducts, and Supports for Longview Power. The system's efficient removal of ash and nitrogen oxide has significantly reduced the plant's environmental footprint, ensuring compliance with stringent regulations. This success reinforces RTP's position as a trusted partner for complex engineering projects with a focus on sustainability and environmental responsibility.

Collaborating with JAMALCO in Jamaica, RTP was hired to design and implement an innovative Ropecon Conveyor System. This project involved the construction of a two-mile-long conveyor, connecting the South Manchester Mine to the Refinery. The system was driven and controlled by two 1000 H.P. Motor Regenerative Power and Control Systems, ensuring efficient and sustainable operation. RTP provided a comprehensive range of services, including the design of new substations, distribution lines, power supply feeders, protective relaying, control systems, and power distribution infrastructure.

RTP approached the project with a focus on optimizing efficiency, reliability, and sustainability. Collaborating closely with JAMALCO, we designed the Ropecon Conveyor System to ensure seamless material transportation from the mine to the refinery. Our team focused on designing robust infrastructure, including new substations, distribution lines, and power supply feeders, while also integrating regenerative power systems to maximize energy utilization and minimize waste.

With our expertise in electrical design and construction management, RTP played a critical role in designing and implementing the 69KV Toll Gate Substation, 69KV-13.8KV Substation, 69KV Distribution Line spanning 5 miles, and 13.8KV Power Supply Feeders covering 2 miles. We also designed protective relaying systems to ensure safe and reliable operation. Additionally, RTP designed a sophisticated control system that enabled the utilization of generated power in the mine facilities, with the surplus power being sold to the Jamaica Public Service (JPS). Our team further designed 13.8KV to 480V substations for three water booster stations, as well as a comprehensive power distribution system to support the entire infrastructure.

The successful design and implementation of the Ropecon Conveyor System for JAMALCO demonstrate RTP's commitment to engineering excellence, innovative solutions, and sustainable practices. We are proud to have collaborated with JAMALCO on this transformative project, which has revolutionized their material transportation process. Our comprehensive range of services, including design, equipment specifications, construction management, and vendor coordination, ensured the seamless integration and successful operation of the system.

RTP had the privilege of partnering with ALCOA World Alumina to design and implement a highly efficient Dryer Dust Collection System. This comprehensive project involved various components, including ID Fan 1250 KW Motors, three new Venturi Scrubbers, Sludge Disposal, Sludge Neutralization System, 380 V motor control center, and ID Fan Variable Frequency Drives. Our team provided a wide range of services, including equipment specifications and bills of material, installation specifications, installation engineering encompassing electrical, structural, piping, and instrumentation, as well as project management, project scheduling, and vendor drawing review/approval.

RTP approached the project with a strong commitment to sustainability and operational efficiency. Collaborating closely with ALCOA World Alumina, we meticulously designed a Dryer Dust Collection System tailored to their unique needs. Our team conducted extensive equipment specifications and bills of material, ensuring optimal performance and adherence to industry standards. We also provided detailed installation specifications to guide the seamless integration of the system into ALCOA World Alumina's operations.

With our expertise in installation engineering, including electrical, structural, piping, and instrumentation, we ensured that the Dryer Dust Collection System was flawlessly implemented. Our team meticulously managed the project from start to finish, handling every aspect of project management and scheduling to ensure timely delivery and minimal disruption to ALCOA World Alumina's operations.

Through our collaboration and dedication to engineering excellence, RTP successfully delivered a high-performing Dryer Dust Collection System to ALCOA World Alumina. The system's efficient design, coupled with its effective dust collection capabilities, significantly contributes to ALCOA World Alumina's commitment to sustainability, operational efficiency, and environmental stewardship.