This project encompassed the installation of a state-of-the-art "Greenfield" Chemical Prep plant, strategically integrated into the new Electro-Galvanizing steel processing plant in Columbus, Ohio. RTP took on the challenge of designing and implementing a sophisticated chemical facility, tailored to LS-II's unique requirements.

The Chemical Prep plant boasted a comprehensive range of features, including sulfuric acid storage & mixing tanks, a raw acid storage tank farm with containment, and a raw acid truck delivery system. Additionally, we incorporated specialty acid pumps for fluid transfer, acid-proof coatings of concrete surfaces, and a fume exhaust and scrubber system for safe and efficient operations. The plant also included acid mixing and material handling systems, a pre-engineered building serving as a test lab and quality assurance hub, and a meticulously designed heat exchange system for efficient cooling of chemical processes.

RTP provided an array of installation engineering services, including general arrangement and layout drawings, process flow and instrumentation diagrams, foundation and installation drawings, and structural and architectural design and installation drawings. We also handled process/utility piping design, electrical design and instrumentation installation, equipment and material specifications, and project management services.

Our collaboration with LS-II exemplifies our commitment to providing customized engineering solutions and driving sustainable advancements in the steel industry.

Our team embarked on the D7 Production project, where we repurposed two 6500-gallon mixing tanks and associated piping to facilitate the production of a new biocide product. With a keen focus on efficiency and precision, we finalized the process P&ID drawing and developed an associate control system description to ensure seamless operation.

RTP meticulously developed bid specifications for the required equipment and instrumentation. Our expertise extended to the creation of detailed piping and electrical installation drawings, leaving no room for errors in the implementation phase.

To enhance the project's success, we took charge of designing the control panel with meticulous attention to detail, ensuring shop fabrication and wiring align seamlessly with the production requirements.

As safety is paramount, RTP actively participated in HAZOP (Hazard and Operability Study) review meetings, diligently addressing any potential risks and vulnerabilities.

Our dedication did not end with design and planning. RTP provided comprehensive commissioning and start-up support, ensuring a smooth transition from concept to reality. We stood by Lanxess Corporation throughout the entire process, ensuring the project's success and the achievement of its production goals.

With the D7 Production project, RTP exemplified our commitment to delivering engineering excellence and innovative solutions to our valued clients. Collaborating closely with Lanxess Corporation, we transformed two mixing tanks into a state-of-the-art biocide production facility, setting new benchmarks for efficiency, safety, and performance.

RTP was engaged by Lanxess Corporation to develop a comprehensive cooling water system upgrade to enhance efficiency and streamline operations. Our team provided comprehensive engineering and design services for the project, which included a water storage tank, pumping skid, heat exchanger, and filter package into the overall system.

Commissioning and start-up support were crucial phases of the project, and RTP's dedicated team was present every step of the way. We oversaw the seamless integration of the upgraded cooling water system, ensuring it operated at peak performance and delivered the desired results.

The successful completion of this cooling water system upgrade significantly enhanced Lanxess Corporation's operational efficiency and productivity. The new system optimally cools critical processes, reducing downtime and improving overall performance.

RTP partnered with Lanxess Corporation to enhance safety and efficiency in their chemical reactor mixing vessels. The challenge was to design and install a state-of-the-art dust collection system for five reactors, ensuring optimal containment and ventilation.

Our team began by developing comprehensive process P&ID drawings to outline material and gas flow, laying the foundation for the entire project.

RTP provided comprehensive engineering and project management services, including taking the lead in obtaining dust collector system proposals. Our detailed engineering drawings covered foundations, structural elements, piping, and electrical installations, creating a robust and efficient dust collection system tailored to Lanxess Corporation's needs. RTP also collaborated closely with fire protection system suppliers to ensure the safety and security of the dust collector and ductwork.

The successful implementation of the project significantly improved workplace safety, minimized environmental impact, and enhanced overall efficiency in Lanxess Corporation's chemical reactor mixing vessels. RTP's innovative engineering and meticulous attention to detail played a pivotal role in achieving exceptional outcomes.