RTP was engaged by our client to develop a manufacturing plant that would convert coal combustion by-products from power plant scrubbers, into lightweight aggregate for masonry blocks or concrete. The facility consisted of a process plant area housing the ash storage pneumatic transfer, additive bins, pug mill with sealer and extruder, impactor, screens and all necessary material handling equipment. Our team provided comprehensive installation engineering services including all drawings, specifications, procurement, permitting, project management, and construction management.

RTP played a crucial role in the installation engineering for the Headlap and Colored Roofing Granules Plant at Reed Minerals in Ione, California. This comprehensive project involved the production of headlap and colored roofing granules for the West Coast shingle manufacturing industry. RTP's expertise in civil site engineering, foundations, structures, mechanical systems, piping, electrical systems, and instrumentation contributed to the successful establishment of this state-of-the-art facility.

The project encompassed various components and facilities necessary for efficient granule production. RTP took the lead in several key areas, including comprehensive facility design, essential plant facilities, critical plant facilities, loadout and Transportation, ancillary facilities, site engineering and Infrastructure, and design drawings.

RTP collaborated with American Zinc Recycling LLC (formerly known as Horsehead Holding LLC) to design and implement an innovative Zinc Recovery Plant in Mooresboro, NC. This extensive project involved a wide range of components, including Anode Cleaning and Handling System, Automated EOT Crane System, Cathode Stripping Machine & Material Handling, Transformer & Rectifier AC/DC Bus System, Ventilation & Electrolyte Cooling System, Cathode Melting, Holding & Alloy Furnaces, and many others. RTP provided comprehensive services, including general arrangement and layout drawings, foundation and piling design/installation drawings, structural and architectural design/installation drawings, process/utility piping design/installation drawings, electrical design/installation drawings, equipment specifications, installation specifications, project management services, and on-site construction support.

RTP undertook the project with a steadfast dedication to fostering innovation and promoting sustainability. Collaborating closely with American Zinc Recycling LLC, we designed a state-of-the-art Zinc Recovery Plant tailored to their specific requirements. Our team meticulously prepared general arrangement and layout drawings to optimize space utilization and ensure efficient workflows. Additionally, we provided comprehensive foundation and piling design/installation drawings, structural and architectural design/installation drawings, and process/utility piping design/installation drawings to facilitate seamless construction and integration of the plant's various components.

With our expertise in electrical design/installation, RTP ensured the seamless integration of the Transformer & Rectifier AC/DC Bus System, as well as the design and implementation of the ventilation and electrolyte cooling system. Our team also played a critical role in the design and installation of cathode melting, holding, and alloy furnaces, as well as the cathode charging system. Throughout the project, RTP provided meticulous project management services, ensuring timely delivery, adherence to quality standards, and efficient coordination of construction activities. Our on-site construction support further guaranteed a smooth and successful implementation.

Through close collaboration, meticulous engineering, and effective project management, RTP successfully delivered an advanced Zinc Recovery Plant for American Zinc Recycling LLC. The plant's cutting-edge features, including the anode cleaning and handling system, automated EOT crane system, and baghouse emissions control system, position American Zinc Recycling LLC at the forefront of the industry.

We are proud to have collaborated with American Zinc Recycling LLC on this transformative project, which contributes to their mission of sustainable zinc recycling. Our comprehensive range of services, from design and drawings to project management and on-site support, ensures seamless project execution and client satisfaction.